custom 40g stand

I decided to build a custom stand for my 40g breeder today. I'm tired of having a metal frame and I want to enclose the sump so that my cat won't jump in it; can't really enclose a metal frame and its hard to mount power strips to a metal frame.

Went and bought all my supplies at the local lumber yard and they cut all the 2x4s for me. The stand is 37"x19"x28". I got 4 37" pieces, 10 16" pieces, 4 28" pieces, and 8 21" pieces and a box of 100 #8 2.5" wood screws. Total was $38. Not bad considering my current stand cost me $90 and the only wood stand for a 40 breeder I was able to track down was $180.

The supplies.

Frame of the stand. I built two identical frames, top and bottom, using two 37" pieces and two 16" pieces.

Got the legs put on the frames. The legs are 28" tall.

I used eight more 2x4s to brace the corners so that the weight of the tank is held up by eight braces, four legs, and 32 woods screws instead of just four flimsy legs.

Added bracing on the bottom to support the sump and bracing on the top inside the legs to prevent against any bowing. 

All I have to do now is skin the entire stand, add the sump, mount the power bars, and mount the metal halide ballast somewhere in here.

Sump build: leak testing

Moment of truth this morning. I leak tested the individual compartments of the sump. I am proud to say that everything stayed in place and held water without any leaks. None to shabby for my first time building a sump.

Skimmer and bubble trap section. Return section stayed dry!

Refugium section. Return section stayed dry again!

Full sump shot.

My First Sump

I have decided to revamp my 40g breeder reef tank. This time I am going to do things right. I've made a lot of missteps in the past and I intend to correct them. First of all, I'm decided to step away from SPS (small polyp scleractinian) corals and focus solely on LPS (large polyp scleractinian) corals and chalice (Echinopora) corals. The reason for this is I'm tried of spending hundreds of dollars on Acroporas and then having them die on my suddenly. LPS I know I can keep alive and chalices are low light so I would like to give them a try. The first step to my tank revamp is designing and building my sump. I've never had a sump before. I assumed they were unnecessary when I originally set up the 40, 6 months later, I see why everyone has one. I'm expecting this to make a huge difference to my tank. I have purchased an Eshopps PF-300 overflow kit and directional U-tube to plumb the tank and I found these designs online that will help me create my sump:

The sump will be made from a 20g long tank. I'm keeping my current skimmer which is a Coralife Super Skimmer 65. The return pump is a Marineland 1800 submersible pump. The first chamber is the skimmer section. Next is the bubble trap. The baffles are spaced 1.5" apart and the middle baffle is 1.5" off the floor of the tank. The middle section houses return pump and is 9" wide to allow enough volume to ensure the pump wont run dry. Finally there is a remote refugium that will filled separately and allow for a place to grow macroalgae and copepods as well as create a deep sand bed for nitrate removal and extra space for live rock. Here are some pictures from my actual build.

Planning stages. measuring out wall placement and checking that the tank is level before the install

First wall installed. The duct tape is to keep the wall up while the silicon was being used.

It turns out that 4 standard CD cases are exactly 1.5" and work really well for spacing out the baffles and provide something to listen to while building.

Two walls installed and enough room for the skimmer to operate.

My silicone skills are pretty sloppy. It's my first time so I'm not bothered as long as it holds water.

All three baffles that form the bubble trap are in place now. Still using CD cases to space out the walls.

Over head shot.

Refugium wall. Behind this will sit 6" of sand bed, live rock, and marcoalgae. This section will be lit opposite of the display tank to maintain pH stability.

 All the walls are installed. Now I just to let them cure for 24 hours before I leak test the sump.